TNE-430SLTXRemote Control Transmitter

Telemotive Pre-Engineered SLTX Transmitter Remote Crane Controls Instruction Manual TCPRESLTX-0 Rev. A January 2006 Part Number: 178-00899 ©Copyright 2006 Magnetek Material Handling 2006 MAGNETEK MATERIAL HANDLING All rights reserved. This notice applies to all copyrighted materials included with this product, including, but not limited to, this manual and software embodied within the product. This manual is intended for the sole use of the persons to whom it is provided, and any unauthorized distribution of the manual or dispersal of its contents is strictly forbidden. This manual may not be reproduced in whole or in part by any means, whatsoever, without the expressed written permission of MAGNETEK. Telemotive SLTX Transmitter Instruction Manual—1/1/06 1 Table of Contents Your New Radio Remote and Service Information p.2 Safety Information P.3-9 2-1. Power “ON-OFF” Switch p.10 2-2. E-STOP p.10 2-3. Motion Push Buttons, Levers p.10 2-4. Transmitter LED Indicator p.10 2-5. Time-Out Timer p.10 3-1. SLTX Transmitter Board Set-up Information p.11 3-2. Setting Access Code (For units with no external code plug only) p.11-12 3-3. Programming Switches p.12-13 3-4. To Check Data p.13 3-5. Battery Monitor p.13 3-6. Transmit LED p.13 3-7. Batteries and Charger p.13 3-8. Changing the Channel on the Part 15 Synthesized Transmitter p.14 3-9. Channels and Frequency Designating by Count p.14-15 3-10. Standard Models p.15 3-11. Replacement Parts p.15 Telemotive SLTX Transmitter Instruction Manual—1/1/06 2 Your New Radio Remote Thank you for your purchase of the Magnetek’s Telemotive ® brand SLTX Radio Remote Crane Control. Magnetek has set a whole new standard in radio-remote performance, dependability, and value with this unique new line of belly box transmitters. Without a doubt, our Telemotive SLTX is the ultimate solution for having precise, undeterred, and safe control of your material. If your product ever needs modification or service, please contact one of our representatives at the following locations: U.S. Service Information For questions regarding service or technical information, contact: 1-866-MAG-SERV (1-866-624-7378). Magnetek Material Handling N49 W13650 Campbell Drive Menomonee Falls, WI 53051 Telephone: 800-288-8178 Website: www.magnetekmh.com e-mail: [email protected] Fax Numbers Main: 800-298-3503 Sales: 262-783-3510 Service: 262-783-3508 For Canada Service Information Contact Berlet Electronics: Phone: 1-905-564-2710 Fax: 1-905-564-2755 Telemotive SLTX Transmitter Instruction Manual—1/1/06 3 Warnings, Cautions And Notes. Throughout this document WARNING, CAUTION and NOTE statements have been deliberately placed to highlight items critical to the protection of personnel and equipment. WARNING – A warning highlights an essential operating or maintenance procedure, practice, etc. which if not strictly observed, could result in injury or death of personnel, or long term physi- cal hazards. Warnings are highlighted as shown below: WARNING CAUTION – A caution highlights an essential operating or maintenance procedure, practice, etc. which if not strictly observed, could result in damage to, or destruction of equipment, or loss of functional effectiveness. Cautions are high- lighted as shown below: CAUTION NOTE – A note highlights an essential operating or maintenance procedure, condition or state- ment. Notes are shown as below: NOTE WARNINGS, CAUTIONS AND NOTES SHOULD NEVER BE DISREGARDED. The safety rules in this section are not intended to replace any rules or regulations of any appli- cable local, state, or federal governing organiza- tions. Always follow your local lockout and tag out procedure when maintaining any radio equipment. The following information is intended to be used in conjunction with other rules or regulations already in existence. It is important to read all of the safety information contained in this section before installing or operating the Radio Control System. 1-1. Critical Installation Considerations. WARNING ALL EQUIPMENT MUST HAVE A MAINLINE CONTACTOR INSTALLED AND ALL TRACKED CRANES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE IN- STALLED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. WARNING ON ALL REMOTE CONTROLLED CRANES AN AUDIBLE AND/OR VISUAL WARNING MEANS MUST BE PROVIDED. THESE AU- DIBLE AND/OR VISUAL WARNING DE- VICES MUST MEET ALL GOVERNMENTAL REQUIREMENTS. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERI- OUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. WARNING PLEASE FOLLOW YOUR LOCAL LOCKOUT TAGOUT PROCEDURE BEFORE MAINTAINING ANY REMOTE CONTROL EQUIPMENT. ALWAYS REMOVE ALL ELECTRICAL POWER FROM THE CRANE OR MACHINERY BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES. DE- ENERGIZE AND TAG OUT ALL SOURCES OF ELECTRICAL POWER BEFORE TOUCH TESTING ANY EQUIPMENT. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. Telemotive SLTX Transmitter Instruction Manual—1/1/06 4 WARNING THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DI- RECTLY TO TWO STATE SAFETY CRITI- CAL MAINTAINED FUNCTIONS, I.E., MAGNETS, VACUUM LIFTS, PUMPS, EMERGENCY EQUIPMENT, ETC. A ME- CHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. 1-2. General. Radio controlled overhead cranes and other ma- terial handling equipment operate in several di- rections. They are large, bulky pieces of equip- ment that handle heavy loads efficiently at high speeds. Quite frequently, the equipment is oper- ated in areas where people are working on the floor below. The crane operator must exercise extreme caution at all times. Workers must con- stantly be alert to avoid accidents. The following rules have been included to indicate how your careful and thoughtful actions may prevent inju- ries, damage to equipment, or even save a life. If radio controlled mate…

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Q: Please describe how the transmitter meets the 5sec transmission limit. From:Pederson, Glenn [mailto:[email protected]] Sent: Friday, April 28, 2006 2:08 PM To: Teresa White Cc: Jim Blaha; Beilfuss, Daniel; Jahn, Ron Subject: RE: Part 15.231 Teresa, In regards to the TCB request, below, our longest duration command is the OFF command. When the OFF pushbutton is depressed and released, the OFF command is sent 40 times, before the transmitter is deactivated and power is turned off. The OFF command is 100msec in duration, so this means that the transmitter will be deactivated within 4 seconds (100msec x 40) of depressing the OFF button. Any other commands, such as HOIST, TROLLY or BRIDGE, when released, will deactivate the transmitter within 1second (100msec x 10). Glenn Pederson Q: The response mentions a 100msec duration for the OFF signal. Is this the signal seen on Pg 17 of the report (first plot) or is it different from that? Please clarify with your client. Hi Yunus, Here is Ken’s response to your issue: After conferring with Glenn Pederson at Magnetek, we have confirmed that ALL commands from the 430SLTX transmitter are comprised of groupings of 8 millisecond pulses, which are spaced randomly over varying durations. The plot given on page 17 of the report (305515) which shows a total of four pulses in a 100 millisecond window was the highest density of pulses that could be inspected over a continuous period, where all the commands were repeatedly transmitted. This comprises the worst case, and is not necessarily the ‘off’ command. The April 28 email refers to the off command as being of 100 milliseconds in duration, and this is, as related by Magnetek, the duration of the ‘window’ within which their will be at least one, but no more than 4, of the 8 millisecond pulses. The page 17 plot therefore, illustrates the worst case on-time for the transmitter. Ken Boston PE L S Compliance.

Magnetek SLTX Controller FCC ID#: TNE-430SLTX Photo One – External Front View of Controller Magnetek SLTX Controller FCC ID#: TNE-430SLTX Photo Two – External Top View of Controller Magnetek SLTX Controller FCC ID#: TNE-430SLTX Photo Three – External Battery Compartment Magnetek SLTX Controller FCC ID#: TNE-430SLTX Photo Four – External Bottom View, Showing FCC ID Label Magnetek SLTX Controller FCC ID#: TNE-430SLTX Photo Five – External Bottom View, Showing Placement of FCC ID Label

TDS No. B-423 Effective Date: 06/03/2004 BRADY WORLDWIDE, INC. P.O. Box 2131 Milwaukee, WI 53201-2131 Tel. 414/358-6600 Fax 800/292-2289 BRADYBONDZ(TM) B-423 THERMAL TRANSFER PRINTABLE GLOSSY WHITE POLYESTER LABEL STOCK Description: GENERAL Print Technology: Thermal transfer Materials Type: White polyester Finish: Glossy white Adhesive: Permanent acrylic APPLICATIONS Electronic PCB and component identification, bar code label and rating plates. RECOMMENDED RIBBONS Brady series R6000 Brady series R4400 (colors - red, blue, green, white) Brady series R4900 and R6200 (alternates) AGENCY APPROVALS UL: B-423 is a UL Recognized Component to UL969 Labeling and Marking Standard when printed with Brady Series R6000 ribbon. See UL file MH17154 for specific details. UL information can be accessed on line at UL.com. Search in Certifications area. The Brady Series R4900 ribbon is also UL approved. CSA: B-423 is CSA Accepted to C22.2 No.0.15-95 Adhesive Labels Standard when printed with Brady Series R6000 ribbon. See CSA file 041833 for specific details. CSA information can be accessed online at directories.csa- international.org. DIN VDE 0472 Part 815: Brady B-423 meets requirements of a halogen-free material per DIN VDE 0472 part 815. (Statement based on review of product construction and confirmation halogen content test run at an independent test laboratory.) Details: PHYSICAL PROPERTIES TEST METHODS AVERAGE RESULTS Thickness ASTM D 1000 -Substrate -Adhesive -Total 0.002 inch (0.0508 mm) 0.001 inch (0.0254 mm) 0.003 inch (0.0762 mm) Adhesion to: -Stainless Steel - Painted Enamel - Textured ABS ASTM D 1000 20 minute dwell 24 hour dwell 20 minutes dwell 24 hour dwell 20 minutes dwell 24 hour dwell 51 oz/inch (56 N/100 mm) 78 oz/inch (85 N/100 mm) 54 oz/inch (59 N/100 mm) 67 oz/inch (73 N/100 mm) 10 oz/inch (11 N/100 mm) 15 oz/inch (17 N/100mm) Tack ASTM D 2979 Polyken™ Probe Tack 1 second dwell 21 oz (600 g) Dielectric Strength ASTM D 1000 8600 Volts B-423 is not recommended for low surface energy surfaces such as polyethylene and polypropylene. Performance properties tested on B-423 printed with Series R6000 and R6200 ribbons using the Bradyprinter™ THT Model 300X-Plus thermal transfer printer. Printed samples were laminated to aluminum and allowed to dwell 24 hours before exposure to the indicated environments. Unless noted, results are the same for both ribbons. PERFORMANCE PROPERTIES TEST METHOD TYPICAL RESULTS High Service Temperature 30 days at various temperatures No visible effect to label at 110°C. Slight discoloration at 120°C; moderate discoloration at 145°C but label is still functional. Low Service Temperature 30 days at -70°C No visible effect Short Term High Service Temperature 5 minutes at various temperatures No visible effect to label at 180°C. Slight discoloration and label shrinkage at 200°C; label is functional. Label becomes nonfunctional at 210°C due to label shrinkage. Humidity Resistance 30 days at 100°F (37°C) and 95% relative humidity. No visible effect UV Light Resistance 30 days in UV Sunlighter™ 100 Slight discoloration Weatherability ASTM G26 30 days in Xenon Arc Weatherometer No visible effect Salt Fog Resistance ASTM B 117 30 days in 5% salt fog solution chamber No visible effect PERFORMANCE PROPERTY CHEMICAL RESISTANCE Samples were printed with Series R6000 and R6200 ribbons using a Bradyprinter™ 300X-Plus thermal transfer printer. Samples were laminated to aluminum panels and allowed to dwell 24 hours prior to testing. Testing was conducted at room temperature and consisted of 30 minute immersions in the specified test fluid. After immersion, the samples were removed from the test fluid and the printed image rubbed 10 times with a cotton swab saturated with the test fluid. The rating scale below shows the effect to the quality of the print for each sample. SUBJECTIVE OBSERVATION OF VISUAL CHANGE EFFECTS TO PRINTED IMAGE R6000 R6200 CHEMICAL REAGENT EFFECT TO LABEL STOCK WITHOUT RUB WITH RUBWITHOUT RUB WITH RUB Acetone Slight adhesive ooze 1 5 1 5 Toluene Slight adhesive ooze 1 5 1 5 Isopropyl Alcohol No visible effect 1 1 1 1 Mineral No visible 1 1 1 1 Spirits effect Gasoline Slight adhesive ooze 1 1 1 1 JP-8 Jet Fuel Slight adhesive ooze 1 1 1 1 Brake Fluid No visible effect 1 1-2 1 5 Skydrol® 500B-4 Slight adhesive ooze 1 5 2 5 SAE 20 WT Oil at 70°C No visible effect 1 1 1 1 MIL 5606 Oil No visible effect 1 1 1 1 Formula 409® Cleaner No visible effect 1 1 1 1 Northwoods™ Buzz Saw Citrus Degreaser No visible effect 1 1 1 1 Deionized Water No visible effect 1 1 1 1 Rating Scale: 1= no visible effect 2= slight smear or print removal, detectable but minimal smear 3= moderate smear or print removal (print still legible) 4= severe smear or print removal (print illegible or just barely legible) 5= complete print and/or topcoat removal NP= print removed prior to rub Product testing, customer feedback, and history of similar products, support a customer performance expectation of at least two years from the date of receipt for this product as long as this product is stored in its original packaging in an environment below 80 degrees F and 60% RH . We are confident that our product will perform well beyond this time frame. However, it remains the responsibility of the user to assess the risk of using such product. We encourage customers to develop functional testing protocols that will qualify a product's fitness for use, in their actual applications. Trademarks and References: BradyBondz™ is a trademark of Brady Worldwide, Inc. BradyPrinter™ is a trademark of Brady Worldwide, Inc. Formula 409® is a registered trademark of the Clorox Company Northwoods™ is a trademark of the Superior Chemical Corporation Polyken™ is a trademark of Testing Machines Inc. Skydrol® is a registered trademark of the Monsanto Company Sunlighter™ is a trademark of the Test Lab Apparatus Company ASTM: American Society for Testing and Materials (U.S.A.) CSA: Canadian Standards Association SAE: Socie…

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Magnetek SLTX Controller FCC ID#: TNE-430SLTX Photo One – Internal Open for Inspection Magnetek SLTX Controller FCC ID#: TNE-430SLTX Photo Two – Internal Close Up of Antenna Magnetek SLTX Controller FCC ID#: TNE-430SLTX Photo Three – Internal Close Up of Antenna Connector Magnetek SLTX Controller FCC ID#: TNE-430SLTX Photo Four – Internal Close Up of RF Section, Unshielded Note: RF Board components are on one side only. Magnetek SLTX Controller FCC ID#: TNE-430SLTX Photo Five – Internal Flip Side of RF Board

Test Setup Photos Magnetek FCC ID: TNE-430SLTX Page 1 of 2 Photo(s) of Radiated Emission Test Setup Flat orientation (F) Back Orientation (B) Test Setup Photos Magnetek FCC ID: TNE-430SLTX Page 2 of 2 Side orientation (S)